A simple explanation of the extrusion process

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  • A simple explanation of the extrusion process

    Posted by Andrew Toluhi on September 10, 2025 at 11:23 pm

    An aquafeed extrusion machine is a machine used to make fish feed pellets. It works like this:

    1. Raw materials enter – Ingredients like maize, soybean meal, fish meal, vitamins, minerals, etc., are ground into powder and fed into the machine.

    2. Mixing & pre-conditioning – Steam and water may be added to soften and partially cook the powder, making it easier to form pellets.

    3. Extrusion (the main process) – Inside the extruder barrel, there’s a screw that pushes the material forward under high temperature, pressure, and friction.

      • The heat cooks the feed.
      • The pressure compresses it.
    4. Die & cutting – The hot, cooked feed is forced through a die (a metal plate with holes) to shape it into pellets. A rotating knife cuts the pellets to size.

    5. Expansion & floating – When the pellets come out of the die, the sudden drop in pressure makes them expand.

      • If enough starch was gelatinized, the pellets will float (good for fish like catfish or tilapia).
      • Less expansion makes sinking pellets (good for shrimp or bottom-feeders).
    6. Drying & cooling – The pellets are dried to remove excess moisture and then cooled, so they don’t spoil or break apart.

    7. Coating (optional) – Oil, vitamins, or attractants can be sprayed on the pellets after drying to improve nutrition and palatability.

    👉 In short: The extruder cooks, shapes, and expands fish feed under heat and pressure, then cuts, dries, and cools it into pellets.

    Amir Sohel replied 8 months, 1 week ago 5 Members · 4 Replies
  • 4 Replies

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